Trapped Blister Packaging

The choice of seal blister packaging

Seal Blister Packaging Vs Face Seal Blister Packaging Vs Trapped Blister Packaging

Seal Blister Packaging

Face seal blister is a plastic mold that surrounds a product and is then heat-sealed on the edges to a piece of backer board. The seal is only on the edge of the plastic blister called the flange while the rest of the card stays uncovered.

Face-seal blister packages are on of the least expensive clear packaging options available, but they tend to be limited to packaging small, lightweight items.  The blisters are manufactured with a small flange that allows them to be sealed onto the blister card – providing a sealed compartment that displays and protects the product.

Seal Blister Packaging4

face seal blister packaging

Full-face seal blister is similar to the face seal blister; however, the plastic packaging extends to the entire face of the cards. This offers more durability and strength to the edges of the card and reinforces the hang tab as well.

Full face-seal blister packages utilize the same approach as a face-seal blister, but feature a plastic blister that covers the full face of the package.  By fully covering the blister card, full face-seal blisters create a more durable package – minimizing potential damage to the blister card and reinforcing any hanger feature.

Trapped Blister Packaging

Trapped blister packaging is a functional and attractive way to showcase products and enhance your brand.

Trapped blister packaging that is a blister trapped either a single folded card or two cards that are sealed together.

Trapped blister packaging combines some of the best qualities of clamshells and blisters to create a solution with a lot of space for graphics while still featuring a clear window to display the product.

We Have a Perfect Blister Packaging production Equipment and Team

agreen® packaging was founded in 2008, located in SHENZHEN, China.  Our factory have passed ISO9001:2008 as well as many inspection reports and inspection certificates for Blister Packaging. We have more than 30 workers, 3 QC, 2 QA, production technology and management personnel, with a total of 53 employees at present.

Custom Blister Packaging :The Complete Guide

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    Are you looking for heat seal blister packaging full-service company?

    For the past 13years, Agreen packaging only focuses on thermoforming and provides full service of packs solutions.

    Owing to our vast experience in this domain, Agreen packaging engages in manufacturing a wide range of heat seal blister packaging.

    Agreen packaging provides heat-sealing and blisters coating capabilities to support your business in one stop.

    That includes:

    Coated blister card
    Heat sealed tooling
    In-house blister tooling
    Contract Packaging
    We design and manufacture various style of heat seal blister packaging to suit any application.

    Agreen packaging customizes the following blister packaging:

    Normal face full blister, blister main body heat sealed to the coated It is used for small consumer goods, toys.
    Trapped blister packaging, one blister sandwich to two pieces cards or on the folded card which is printed-coated.
    Full face seal blister, differ from normal Its flange area covers the full side of a blister card.
    The heat seal blister packaging is produced by simple heat seal process, therefore its economic way to pack your products.

    Depending on the end market, the heat seal blister packaging is typically made of PVC and PET materials.

    At Agreen packaging, we designed blister packaging step by step and offered detail inspection in ppt or pdf format.

    In many cases, if you purchase the printed-coated card and plastic blister from different manufacturers, you will be left to fend for yourself when the blister fails to seal.  

    Make seal Blister Packaging for your products

    These two suppliers may blame each other, and no one takes responsibility.

    At Agreen packaging, you can rest assured that such things will not happen. We know all how it works, from the plastic blister, printed-coated card, heat sealing tooling, and equipment. Our inspection team tests all these processes.

    On the other hand, many customers concern about sustainability and try to reduce their environmental impact by choosing an eco-friendly packaging.

    Therefore Agreen packaging keeps improving our adhesive and coating card service.

    Before on-machine production, our expert’s team test which coating works best for different material of blisters; and we also use cold sealing blister as a replacement to support your eco-friendly needs.

    What is Heat Seal Blister Packaging?

    It comprises of a single, rigid, thermoformed plastic which is bonded (via heat sealing) to a coated back card.

    The clear plastic houses the products in a heat seal blister pack while the coated back card helps with marketing and advertising.

    Face-Seal-Blister-and-Full-Face-Blister-Compared

    Face seal blister packages are on of the least expensive clear packaging options available, but they tend to be limited to packaging small, lightweight items.  The blisters are manufactured with a small flange that allows them to be sealed onto the blister card – providing a sealed compartment that displays and protects the product.

    Full face seal blister pack

    full heat seal blister pack is different to a conventional econo heat seal blister pack whereby the blister covers the product and the entire backing card.

    Full face-seal blister packages

    Full face-seal blister packages utilize the same approach as a face-seal blister, but feature a plastic blister that covers the full face of the package.  By fully covering the blister card, full face-seal blisters create a more durable package – minimizing potential damage to the blister card and reinforcing any hanger feature.

    Trapped Blister Packaging​

    Trapped blister packaging is a functional and attractive way to showcase products and enhance your brand.

    Trapped blister packaging that is a blister trapped either a single folded card or two cards that are sealed together.

    Trapped blister packaging

    Trapped blister packaging combines some of the best qualities of clamshells and blisters to create a solution with a lot of space for graphics while still featuring a clear window to display the product.  This hybrid package features a thermoformed blister sealed between two cards making it ideal for heavier or bulkier items.

    Recycled Seal Blister packaging-30-100% recyclable material

    In order to reduce the impact on the environment, we have started to promote the recycling of PVC and PET materials since 2015. This process is to collect, sort, classify, clean and process the PVC or PET materials used in daily life and work

    plastic-converting-recycling

    The whole process is carried out in strict accordance with GRS requirements. The proportion of recycled materials can be produced from 30% to 100%, which meets the environmental requirements of different customers and countries

    What are the Benefits of Heat Seal Blister Packaging?

    Heat seal blister packs are the most commonly used type of blister packaging in the retail industry. 

    • Heat seal blister packaging is inexpensive as it uses a small amount of material
    • The coated back card of a heat seal blister offers a great advertising space
    • Clear thermoformed plastic provides an attractive and clear product display
    • The heat sealing process makes this packaging uniquely tamper-resistant
    • Easily customizable to fit the needs of a product
    • Heal seal blisters are very strong and durable

    Are Heat Seal Blister Packs Reclosable?

    Not all of them.

    Some heat-sealed blister packs like the fold-over and clamshell blister packaging can be opened and closed with ease.

    Can You Print on Heat Seal Blister Packs?

    Yes, you can print either side of the heat seal blister card. This gives you ample space to advertise and market your product and brand.

    Are Heat Seal Blister Packs Tamper-resistant?

    Yes.

    As a matter of fact, heat seal blister packs are known to offer retailers the best protection against tampering, pilferage, and theft.

    Many retailers will swear by this packaging as no other type gives better protection against in-store theft.

    The packaging is highly tamper-evident that even customers find it hard to open them. Sometimes, one will need scissors or a knife to open a heat seal blister pack.

    How does Control the Quality of Heat Seal Blister Packaging?

    Agreenpackaging uses the best quality PVC and PET materials to manufacturer heat seal blister packaging.

    We also use the latest quality heat sealing equipment, which matches the materials being used.

    These allow us to produce heat seal blister packs that are of excellent quality and have good and reliable sealing.

    Other than that, we also conduct inspections at every production stage, starting from design, prototype, tooling, and thermoforming to heat sealing.

    This helps us to ensure that products are made as per the required standards.

    Apart from Heat Sealing, What Other Sealing Options does Agreen packaging Offer for Blister Packaging?

    Blister packaging can be sealed using either cold sealing, ultrasonic sealing, or high-frequency sealing.

    Blister cold sealing
    Blister cold sealing
    Heat Seal Blister Packaging
    Heat Seal Blister Packaging
    high-frequency sealing
    high-frequency sealing

    Agreen packaging offers all three alternatives.

    Note, however, that some of these methods are cheaper, faster, simpler or higher quality than others. All of these factors are important to consider when choosing a suitable method for your product packaging.

    As you make your consideration, remember that the best sealing technique for you will depend on your project requirements.

    It will also depend on your choice of plastic material.

    If you’re sure which method to opt for, we advise that you consult with our engineers. They are ready to offer advice on the best sealing option for your product and application.

    In addition, we can also produce transparent plastic boxes, plastic cylinders, paper tubes and paper boxes. No matter what you need in packaging, don’t hesitate to Contact us.

    Get free samples and quotes

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    Frequently asked questions

    Face-seal blister packages are on of the least expensive clear packaging options available, but they tend to be limited to packaging small, lightweight items. The blisters are manufactured with a small flange that allows them to be sealed onto the blister card – providing a sealed compartment that displays and protects the product. Custom your packaging

    Full face-seal blister packages utilize the same approach as a face-seal blister, but feature a plastic blister that covers the full face of the package.  By fully covering the blister card, full face-seal blisters create a more durable package – minimizing potential damage to the blister card and reinforcing any hanger feature. Custom your packaging

    Trapped blister packaging combines some of the best qualities of clamshells and blisters to create a solution with a lot of space for graphics while still featuring a clear window to display the product.  This hybrid package features a thermoformed blister sealed between two cards making it ideal for heavier or bulkier items. Custom your packaging

     1.blister package has good sealing performance, it can be waterproof, moisture-proof, dust-proof, rust-proof and prolong the protection period

    2.Light weight. The blister pack is lighter in weight. In addition, the blister has a certain elasticity and thus has a certain cushioning performance. The packaged product does not require additional cushioning material when it is packaged, which saves storage space and reduces the cost of packaging.

    3.Intuitive. Consumers can directly see the shape and size of the product through a transparent blister. What’s more, its substrate can print basic information such as product code, name, specification part number and barcode. Custom your packaging

    The plastic used for most heat seal blister packs is either PVC or PET.

    This is because PVC and PET are known to be the most suitable for heat sealing processes.rigid-clear-pvc-sheet

    Both materials also offer excellent clarity that enhances the visibility of products while on display.

    The heat seal blister packaging process is fairly simple. It can be done in segments or all at once. Regardless of how it is done, the process follows the same order as seen below.Vacuum therforming progress

    The process begins with the input of raw materials. These include the plastic material, backing material, and the product itself.

    If the backing material, i.e. paperboard is brought in as one large piece, it is cut into properly sized sections before manufacturing begins.

    Next, the plastic material which is usually in the form of sheets or film is fed into the thermoforming machine.

    The machine heats the plastic material under set temperatures to make it soft so that it can easily be formed.

    Once malleable, the plastic moves to the next stage where it is fed into/onto molds that create one or more cavities to hold the product.

    After thermoforming, the plastic undergoes a short cooling process after which it is now ready for the heat sealing process.

    To seal; the product is placed in the plastic blister, and the backing is placed on top of (or around, depending on the package) the heat seal blister.

    Next, the blister plastic is bonded onto the paperboard/card using heat and pressure.

    Once sealed, the packaging process is complete, and the packaging is ready to be ejected.

    Note that each step of the blister packaging process is unique and individually needed.

    Also, each of the steps directly impacts the seal strength.

    As such, everything must be done and monitored carefully.

    Parameters such as temperature and pressure must also be controlled to ensure quality production.

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